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Tuesday, October 15, 2019
Home rothery's rules and regulations (physics)
Sunday, October 13, 2019
CONTINUOUS CASTING PROCESS (Asarco Process)
In Continuous casting process the forming die is an integral part of the furnace and thus there is no problem of controlling the flow of metal . The metal is fed by gravity into the mould from the furnace as it is continuously solidified and withdrawn by the rolls below . The die is water cooled and self lubricating and thus has excellent resistance to thermal shocks . The upper end of the die is in molten metal and thus serves the function of riser and acts as path for dissipation of evolved gases .
At the time of starting , a similar rod is put into the die till its upper end melts and forms Holding continuity with molten metal , and it is then Furnace withdrawn by rolls and the process becomes continuous . By this process , rounds , tubes , squares and special shapes can be conveniently produced and it is particularly suited to alloys like phosphorised copper and standard bronzes .
The physical properties of castings Casting - produced are superior to other processes . In continuous casting , solidifying zone being relatively small , practically all problems encountered with feeding and shrinkage are overcome . Problems due to fast cooling in mould zone are faced segregation and cracking ) . A greater degree of control is required in comparison batch casting . Asarco process is shown n fig.
Uses - Continuous casting process is specially suited to rounds , tubes , squares and special shapes , particularly made from alloys like phosphorized popper and standard bronzes .
Merits - ( i ) Physical properties of castings produced are superior to other processes , because metal is protected from contamination , while melting and being poured .